In the glass container manufacturing industry, ensuring the durability and integrity of glass products is of utmost importance. Our state - of - the - art Pyroshock Testing Machine has been specifically engineered to perform thermal shock tests on glass containers, providing manufacturers with a reliable and accurate solution for evaluating the quality of their products.
1. The Significance of Thermal Shock Testing for Glass Containers
Glass containers are used in a wide range of applications, from food and beverage packaging to pharmaceutical and chemical storage. During their lifespan, these containers may be exposed to rapid temperature changes, such as when hot - filled products are cooled down quickly or when containers are transferred from a cold environment to a hot one. Thermal shock can cause glass to crack or shatter, leading to product loss, safety hazards, and damage to the brand reputation. By subjecting glass containers to thermal shock tests using our Pyroshock Testing Machine, manufacturers can identify potential weaknesses in the glass material, container design, or manufacturing process. This allows them to make necessary improvements to enhance the thermal shock resistance of their glass containers, ensuring the safe and reliable storage and transportation of products.
2. Key Features of Our Pyroshock Testing Machine
Precise Temperature Control
Our testing machine is equipped with advanced temperature control technology that enables precise and rapid changes in temperature. It can achieve a wide temperature range, typically from - 40°C to + 150°C. The temperature change rate is highly adjustable, allowing for the simulation of various real - world thermal shock scenarios. For example, it can quickly cool a glass container from a high temperature to a low temperature within seconds, mimicking the rapid cooling that occurs when a hot - filled glass bottle is placed in a cold storage environment. The temperature uniformity within the test chamber is excellent, ensuring that all parts of the glass container are subjected to the same temperature conditions.
Customizable Test Profiles
We understand that different glass containers may require unique testing conditions. Our Pyroshock Testing Machine allows for the creation of highly customizable test profiles. Manufacturers can set the specific temperature values, temperature change rates, and test durations according to the requirements of the glass container being tested. For instance, a delicate glass vial used for pharmaceutical products may need a different thermal shock profile compared to a large glass jug for beverage storage. The ability to tailor the test profiles ensures that each glass container is tested under the most relevant and effective conditions.
Robust Test Chamber
The test chamber of the Pyroshock Testing Machine is designed to securely hold glass containers during testing. It is made of high - quality materials that are resistant to extreme temperatures and chemical corrosion. The chamber has a spacious interior, typically with dimensions of 800 x 600 x 500 mm, which can accommodate glass containers of various sizes and shapes. The door of the test chamber is equipped with a tight - sealing mechanism to prevent heat leakage and ensure accurate temperature control. Additionally, the chamber is equipped with observation windows, allowing operators to monitor the glass containers during the test without opening the chamber and disrupting the temperature conditions.
User - Friendly Control System
Despite its advanced capabilities, the Pyroshock Testing Machine features a user - friendly control system. The system is PC - based, equipped with intuitive software. Operators can easily input test parameters, start and stop the test, and monitor the progress in real - time. The software provides clear visual displays of key data such as temperature values, temperature change rates, and test time remaining. It also has extensive data - logging and analysis capabilities, enabling the collection and in - depth evaluation of test data for comprehensive product performance assessment.
High - Precision Measurement
The machine is equipped with high - precision sensors to measure the temperature and any potential cracks or damage to the glass containers during the test. These sensors can detect even the smallest changes in temperature and structural integrity. The data collected by the sensors is transmitted to the control system in real - time, allowing for immediate analysis and decision - making. For example, if a glass container starts to crack during the thermal shock test, the system can detect the crack and record the exact time and temperature at which it occurred, providing valuable information for improving the product design or manufacturing process.
3. Specifications
| Internal Capacity | 150L |
| Internal Dimensions(mm) | W500×H500×D600 |
| Sample Limitations | l flammable, explosive, and volatile material testing and storage |
| l Testing and keeping corrosive materials in storage |
| l testing or keeping biological samples |
| l Strong electromagnetic emission source specimens are tested and stored. |
| Temperature Range | -40°C~+150°C |
| High temperature zone | +40°C/+150°C |
| temperature range |
| Low temperature zone | -40°C/0°C |
| temperature range |
| Temperature recovery time | ≤ 5 minutes (temperature changeover time: 30S) |
| High and low temperature exposure | ≥30min |
| time |
| Temperature fluctuations | ±0.5℃ |
| Temperature deviation | ±2.0°C |
| Test weight | 5 kg (excluding heat source) |
| Test environmental conditions. | Ambient temperature: 5 to 35°C |
| Relative humidity ≤ 85% RH |
| Measurement data is based on the air outlet |
| Meet test standards. |
| GB/T 2423.1-2001 Test A: Low temperature test method GB/T 2423.2-2001 Test B: High temperature test method |
| GB/T 2423.22-2002 Test N: Temperature change test method Test Na GJB 150.3-1986 High-temperature tests |
| GJB 150.4-1986 Low temperature tests |
| GJB 150.5-1986 Temperature shock tests |
| Ext. Dimensions(mm) | W 1600×H 2150×D 1700 |
4. Applications in Glass Container Manufacturing
Food and Beverage Packaging
Glass containers used for food and beverage packaging, such as bottles, jars, and tumblers, are tested using our Pyroshock Testing Machine. By subjecting these containers to thermal shock tests, manufacturers can ensure that they can withstand the temperature changes associated with food and beverage processing, storage, and transportation. For example, a glass bottle of hot - filled sauce can be tested to see if it can resist the thermal shock when it is cooled down rapidly after filling. This helps in reducing the risk of glass breakage, ensuring the safety of the product and the consumer.
Pharmaceutical and Chemical Storage
Pharmaceutical and chemical industries rely on glass containers to store sensitive products. Our testing machine is used to test the thermal shock resistance of glass vials, ampoules, and bottles used in these industries. The ability to withstand thermal shock is crucial for these containers as they may be exposed to temperature variations during storage and transportation. By ensuring the thermal shock resistance of these containers, pharmaceutical and chemical companies can maintain the integrity of their products and prevent any potential contamination or product degradation.
Decorative Glass Products
Decorative glass products, such as glass art pieces, vases, and glassware, are also tested using our Pyroshock Testing Machine. These products are often displayed in different environments where they may be exposed to temperature changes. By testing their thermal shock resistance, manufacturers can ensure that these decorative glass products are durable and can maintain their aesthetic appeal over time.
5. Conclusion
Investing in our Pyroshock Testing Machine for thermal shock testing of glass containers is a strategic decision for any glass container manufacturer. With its precise temperature control, customizable test profiles, robust test chamber, user - friendly operation, and high - precision measurement capabilities, it offers a comprehensive solution for ensuring the quality and durability of glass containers. By using this equipment, manufacturers can improve the thermal shock resistance of their products, reduce product failures, and gain a competitive edge in the market. Contact us today to learn more about how our Pyroshock Testing Machine can be customized to meet your specific glass container testing requirements.
